The cold spray deposition of ultra-high molecular weight polyethylene (UHMWPE) powder mixed with nano-alumina, fumed nano-alumina, and fumed nano-silica was attempted on two different substrates namely polypropylene and aluminum. The coatings with UHMWPE mixed with nano-alumina, fumed nano-alumina, and fumed nano-silica were very contrasting in terms of coating thickness. Nano-ceramic particles played an important role as a bridge bond between the UHMWPE particles. Gas temperature and pressure played an important role in the deposition. The differential scanning calorimetry results of the coatings showed that UHMWPE was melt-crystallized after the coating.
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