Reliability enhancement of Ohmic RF MEMS switches

Steffen Kurth, Stefan Leidich, Andreas Bertz, Markus Nowack, Jörg Frömel, Christian Kaufmann, Wolfgang Faust, Thomas Gessner, Akira Akiba, Koichi Ikeda

Research output: Chapter in Book/Report/Conference proceedingConference contribution

3 Citations (Scopus)

Abstract

This contribution deals with capacitively actuated Ohmic switches in series single pole single throw (SPST) configuration for DC up to 4 GHz signal frequency (<0.5 dB insertion loss, 35 dB isolation) and in shunt switch SPST configuration for a frequency range from DC up to 80 GHz (<1.2 dB insertion loss, 18 dB isolation at 60 GHz). A novel high aspect ratio MEMS fabrication sequence in combination with wafer level packaging is applied for fabrication of the samples and allows for a relatively large actuation electrode area, and for high actuation force resulting in fast onresponse time of 10 μs and off-response time of 6 μs at less than 5 V actuation voltage. Large actuation electrode area and a particular design feature for electrode over travel and dynamic contact separation lead to high contact force in the closed state and to high force for contact separation to overcome sticking. The switch contacts, which are consisting of noble metal, are made in one of the latest process steps. This minimizes contamination of the contact surfaces by fabrication sequence residuals. A life time of 1 Billion switch cycles has been achieved. This paper covers design for reliability issues and reliability test methods using accelerated life time test. Different test methods are combined to examine electric and mechanical motion parameters as well as RF performance.

Original languageEnglish
Title of host publicationReliability, Packaging, Testing, and Characterization of MEMS/MOEMS and Nanodevices X
DOIs
Publication statusPublished - 2011 Apr 18
Externally publishedYes
EventReliability, Packaging, Testing, and Characterization of MEMS/MOEMS and Nanodevices X - San Francisco, CA, United States
Duration: 2011 Jan 242011 Jan 25

Publication series

NameProceedings of SPIE - The International Society for Optical Engineering
Volume7928
ISSN (Print)0277-786X

Other

OtherReliability, Packaging, Testing, and Characterization of MEMS/MOEMS and Nanodevices X
CountryUnited States
CitySan Francisco, CA
Period11/1/2411/1/25

Keywords

  • MEMS
  • Metal contact
  • RF-Switch
  • Reliability

ASJC Scopus subject areas

  • Electronic, Optical and Magnetic Materials
  • Condensed Matter Physics
  • Computer Science Applications
  • Applied Mathematics
  • Electrical and Electronic Engineering

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