Observation of Cu nanometre scale clusters formed in Fe₈₅Si₂B₈P₄Cu₁ nanocrystalline soft magnetic alloy by a spherical aberration-corrected TEM/STEM

Microstructure of a nanocrystalline soft magnetic Fe₈₅Si₂B₈P₄Cu₁ alloy (NANOMET®) was investigated by the state of the art spherical aberration-corrected TEM/STEM. Observation by TEM shows that the microstructure of NANOMET® heat treated at 738 K for 600 s which exhibits the optimum soft magnetic properties has homogeneously distributed bcc-Fe nanocrystallites with the average grain size of 30 nm embedded in an amorphous matrix. Elemental mappings indicate that P is excluded from bcc-Fe grains and enriched outside the grains, which causes to retard the grain growth of bcc-Fe crystallites. The aberration-corrected STEM-EDS analysis with the ultrafine electron probe successfully proved that Cu atoms form nanometre scale clusters inside and/or outside the bcc-Fe nanocrystallites.