Formation of glassy alloy coating by high velocity thermal powder deposition and their applications

Takanori Igarashi, Kouji Nakashima, Tomohito Ishikawa, Masaharu Sugiyama, Masahiro Fukumoto, Hisamichi Kimura, Akihiro Makino, Akihisa Inoue

Research output: Contribution to journalReview articlepeer-review

1 Citation (Scopus)

Abstract

Glassy alloy is a promising material for a wide range application because of its superior mechanical and chemical characteristics. If the forming technology, which realizes a glassy alloy coating on the surface of various products, was established, its application will be widely expanded. In this description, first, we described to produce the glassy phase coating by using Fe43Cr16Mo16C15B10 glassy alloy powder and HVOF (High Velocity Oxy-Fuel) spraying process. And it was coated onto the substrate such as stainless-steel, aluminum-alloy and magnesium-alloy. As a result, we confirmed it possible to produce them on each substrate. Second, to examine the formation process to attain the glassy phase coating, we carried out experiment of coating, using Fe43Cr 16Mo16C15B10 glassy alloy powder and crystallized powders of it, and two different thermalspraying-equipment (HVOF: High Velocity Oxy-Fuel, APS: Atmospheric Plasma Spraying). As a result, in HVOF, most glassy alloy particles were estimated to coat with the glassy phase due to its low viscosity flowing in supercooled liquid state without melting. And we also confirmed it possible to get the glassy phase coating extremely stably in HVOF, as compare with coating in APS that almost particles were completely melted. As the examples to practice application, we introduced "erosion resistance against lead-free solder", "coating for metal bipolar plate" and "soft magnetic coating".

Original languageEnglish
Pages (from-to)683-692
Number of pages10
JournalFuntai Oyobi Fummatsu Yakin/Journal of the Japan Society of Powder and Powder Metallurgy
Volume56
Issue number11
DOIs
Publication statusPublished - 2009 Nov

Keywords

  • Glassy alloy
  • Glassy phase coating
  • High velocity oxy-fuel spraying process
  • Super-cooled liquid phase

ASJC Scopus subject areas

  • Mechanical Engineering
  • Industrial and Manufacturing Engineering
  • Metals and Alloys
  • Materials Chemistry

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