Effect of Sound Waves on Decarburization Rate of Fe-C Melt

Sound waves have the ability to propagate through a gas phase and, thus, to supply the acoustic energy from a sound generator to materials being processed. This offers an attractive tool, for example, for controlling the rates of interfacial reactions in steelmaking processes. This study investigates the kinetics of decarburization in molten Fe-C alloys, the surface of which was exposed to sound waves and Ar-O₂ gas blown onto the melt surface. The main emphasis is placed on clarifying effects of sound frequency, sound pressure, and gas flow rate. A series of water model experiments and numerical simulations are also performed to explain the results of high-temperature experiments and to elucidate the mechanism of sound wave application. This is explained by two phenomena that occur simultaneously: (1) turbulization of Ar-O₂ gas flow by sound wave above the melt surface and (2) motion and agitation of the melt surface when exposed to sound wave. It is found that sound waves can both accelerate and inhibit the decarburization rate depending on the Ar-O₂ gas flow rate and the presence of oxide film on the melt surface. The effect of sound waves is clearly observed only at higher sound pressures on resonance frequencies, which are defined by geometrical features of the experimental setup. The resonance phenomenon makes it difficult to separate the effect of sound frequency from that of sound pressure under the present experimental conditions.